Danfoss 102 Dokumentacja

MAKING MODERN LIVING POSSIBLEDesign GuideVLT® HVAC Drive FC 1021.1-90 kWwww.danfoss.com/drives

1.1.1 Definitions Frequency Converter:IVLT,MAXThe maximum output current.IVLT,NThe rated output current supplied by the frequencyconverter.UVLT, MAXTh

EnclosuretypePower [kW] Recommendedfuse sizeRecommendedMax. fuseRecommended circuitbreakerMoellerMax trip level [A]A3 1.11.52.2345.57.5gG-6gG-6gG-6gG-

UL ComplianceFuses or circuit breakers are mandatory to comply with NEC 2009. Danfoss recommends using a selection of the followingThe fuses below are

Recommended max. fusePower[kW]BussmannType JFHR22)Littel fuseJFHR2Ferraz-ShawmutJFHR24)Ferraz-ShawmutJ1.1 FWX-10 - - HSJ-101.5 FWX-15 - - HSJ-152.2 FW

Recommended max. fusePower[kW]SIBAType RK1Littel fuseType RK1Ferraz-ShawmutType CCFerraz-ShawmutType RK11.1-2.2 5017906-010 KLS-R-10 ATM-R-10 A6K-10-R

1) Ferraz-Shawmut A50QS fuses may substitute for A50P fuses.Recommended max. fusePower[kW]BussmannType RK1BussmannType JBussmannType TBussmannType CCB

Recommended max. fusePower[kW]BussmannType RK1BussmannType JBussmannType TBussmannType CCBussmannType CCBussmannType CC[kW]1.1 KTS-R-5 JKS-5 JJS-6 FNQ

6.3 Disconnectors and Contactors6.3.1 Mains Disconnectors Assembling of IP55/NEMA Type 12 (enclosure type A5)with mains disconnectorMains switch is p

175HA036.11U1V1W196 97 98FCMotorU2V2W2U1V1W196 97 98FCMotorU2V2W2Illustration 6.40 Terminal Connection for Clockwise andCounter-clockwise Rotation•Ter

NOTICEInstallations with cables connected in a common joint asshown in the first example in the picture is onlyrecommended for short cable lengths.NOT

c, d) The total motor cable length specified in section 4.5, General Specifications, is valid as long as the parallel cables arekept short (less than

Miscellaneous:Advanced Vecter ControlAnalog InputsThe analog inputs are used for controlling variousfunctions of the frequency converter.There are 2 t

6.4.6 Motor Bearing CurrentsAll motors installed with FC 102 90 kW or higher powerfrequency converter should have NDE (Non-Drive End)insulated bearing

inside the frequency converter and tied down togetherwith other control wires (see Illustration 6.45).In the chassis (IP00) and NEMA 1 units it is als

Item Description1 10 pole plug digital I/O2 3 pole plug RS-485 Bus3 6 pole analog I/O4 SB ConnectionTable 6.39 Legend Table to Illustration 6.48, for

130BT312.10Illustration 6.51 Insert Screwdriver3. Insert the cable in the adjacent circular hole.130BT311.10Illustration 6.52 Insert Cable4. Remove th

6.5.7 Electrical Installation, Control Cables 130BD552.123-phasepowerinputDC busSwitch ModePower SupplyMotorAnalog OutputInterfacerelay1relay2ON=Termi

Input polarity of control terminals12 13 18 19 27 29 32 33 20 37+24 VDC0 VDC130BT106.10PNP (Source)Digital input wiringIllustration 6.56 Input Polarit

6.5.8 Relay OutputRelay 1•Terminal 01: common•Terminal 02: normal open 240 V AC•Terminal 03: normal closed 240 V ACRelay 2 (Not FC 301)•Terminal 04: c

6.6.4 How to Connect a PC to theFrequency ConverterTo control the frequency converter from a PC, install theMCT 10 Set-up Software.The PC is connected

6.7.2 GroundingThe following basic issues need to be considered wheninstalling a frequency converter, so as to obtain electro-magnetic compatibility (

metal, not limited to, but typically copper,aluminium, steel or lead. There are no specialrequirements for the mains cable. •Installations using rigid

mechanism. Restart is prevented until the cause of thefault has disappeared and the trip state is cancelled byactivating reset or, in some cases, by b

Transmitter96 97 999891 92 93 955012L1 L2L1PEL3W PEVUF1L2L3 NPE130BA175.121853375554M35 kΩIllustration 6.63 Electrical Connection Diagram6.8.2Use of E

6.8.3 Grounding of Screened ControlCablesCorrect screeningThe preferred method in most cases is to secure controland cables with screening clamps prov

6.9 Residual Current Device Use RCD relays, multiple protective grounding as extraprotection, provided that local safety regulations arecomplied with

NOTICEUnsuccessful AMA is often caused by incorrectlyregistered motor name plate data, or a too bigdifference between the motor power size and thefreq

7 Application Examples7.1 Application Examples7.1.1 Start/Stop Terminal 18 = start/stop 5-10 Terminal 18 Digital Input [8]StartTerminal 27 = No opera

7.1.3 Potentiometer Reference Voltage reference via a potentiometer.3-15 Reference 1 Source [1] = Analog Input 536-10 Terminal 53 Low Voltage = 0 V6-1

the present scan interval and no other events areevaluated. This means that when the SLC starts, itevaluates event [1] (and only event [1]) each scan

Event 1 True (1)Action 1 Select Preset (10)StartcommandState 0StopcommandEvent 4 False (0)Action 4 No Action (1)State 2State 1Event 2 On Reference (4)

system. The alternation of the lead pump can take place ata command signal or at staging (adding lag pump).The command can be a manual alternation or

7.1.11 Fixed Variable Speed Pump Wiring DiagramL1/L2/L3 L1/L2/L3 L1/L2/L3Power SectionRELAY 1RELAY 2130BA376.10Illustration 7.9 Fixed Variable Speed P

2Introduction to VLT® HVAC Drive2.1 Safety 2.1.1 Safety NoteWARNINGThe voltage of the frequency converter is dangerouswhenever connected to mains. In

7.1.13 Cascade Controller Wiring DiagramThe wiring diagram shows an example with the built-in BASIC Cascade Controller with one variable speed pump (l

7.1.14 Start/Stop ConditionsSee 5-1* Digital Inputs.Digital input commands Variable speed pump (lead) Fixed speed pumps (lag)Start (SYSTEM START/STOP)

8 Installation and Set-up8.1 Installation and Set-up8.1.1 OverviewRS-485 is a 2-wire bus interface compatible with multi-dropnetwork topology, that i

1 2S801ON130BA272.11Illustration 8.3 Terminator Switch Factory SettingThe factory setting for the dip switch is OFF.8.1.3Frequency Converter Parameter

8.2.1 FC with Modbus RTUThe FC protocol provides access to the control word andbus reference of the frequency converter.The control word allows the Mo

2. Address format 1-126:Bit 7 = 1 (address format 1-126 active)Bit 0-6 = frequency converter address 1-126Bit 0-6 = 0 BroadcastThe follower returns th

8.4.7 The PKE FieldThe PKE field contains 2 sub-fields: Parameter commandand response AK, and Parameter number PNU:15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

communication is only capable of reading parameterscontaining data type 9 (text string).15-40 FC Type to 15-53 Power Card Serial Number containdata ty

PKE = E19E Hex - Write single word in 4-14 Motor SpeedHigh Limit [Hz]IND = 0000 HexPWEHIGH = 0000 HexPWELOW = 03E8 Hex - Data value 1000, correspondin

an error-checking field. If an error occurs in receipt of themessage, or if the follower is unable to perform therequested action, the follower constr

Voltage [V] Min. waiting time (minutes)4 15200-240 1.1-3.7 kW 5.5-45 kW380-480 1.1-7.5 kW 11-90 kW525-600 1.1-7.5 kW 11-90 kW525-690 11 - 90 kWBe aw

8.8.3 Start/Stop FieldMessages start with a silent period of at least 3.5 characterintervals. This is implemented as a multiple of characterintervals

CoilnumberDescription Signal direction1-16 Frequency converter control word Master tofollower17-32 Frequency converter speed or set-point reference Ra

8.8.9 How to Control the FrequencyConverterThis section describes codes which can be used in thefunction and data fields of a Modbus RTU message.8.8.1

8.9.2 Storage of DataThe Coil 65 decimal determines whether data written tothe frequency converter are stored in EEPROM and RAM(coil 65=1) or only in

NOTICECoils and registers are addressed explicitly with an off-set of -1 in Modbus.I.e. Coil 33 is addressed as Coil 32.8.10.2 Force/Write Single Coil

ResponseThe register data in the response message are packed as2two bytes per register, with the binary contents rightjustified within each byte. For

ResponseThe normal response returns the slave address, functioncode, starting address, and quantity of registers preset.Field Name Example (HEX)Slave

Make a selection in 8-53 Start Select to define how Bit 06Ramp stop/start gates with the corresponding function ona digital input.Bit 07, ResetBit 07

Bit 04, No error/error (no trip)Bit 04 = ’0’: The frequency converter is not in fault mode.Bit 04 = “1”: The frequency converter shows an error butdoe

9 General Specifications and Troubleshooting9.1 Mains Supply TablesMains supply 3x200-240 V AC - Normal overload 110% for 1 minuteFrequency Converter

Danfoss CE labels the frequency converters in accordancewith the low-voltage directive. This means that if thefrequency converter is installed correct

Mains supply 3x200-240 V AC - Normal overload 110% for 1 minuteIP20/Chassis(B3+4 and C3+4 may be converted to IP21 using a conversion kit)B3 B3 B3 B4

Mains Supply 3x380-480 V AC - Normal overload 110% for 1 minuteFrequency converterTypical Shaft Output [kW]P1K11.1P1K51.5P2K22.2P3K03P4K04P5K55.5P7K57

Mains Supply 3x380-480 V AC - Normal overload 110% for 1 minuteFrequency converterTypical Shaft Output [kW]P11K11P15K15P18K18.5P22K22P30K30P37K37P45K4

Mains supply 3x525 - 600 VAC Normal overload 110% for 1 minuteSize:P1K1 P1K5 P2K2 P3K0P3K7P4K0 P5K5 P7K5 P11K P15K P18K P22K P30K P37K P45K P55K P75K

Mains supply 3x525-600 VAC Normal overload 110% for 1 minute - continuedSize:P1K1 P1K5 P2K2 P3K0P3K7P4K0 P5K5 P7K5 P11K P15K P18K P22K P30K P37K P45K

Mains Supply 3x525-690 V ACFrequency ConverterTypical Shaft Output [kW]P1K11.1P1K51.5P2K22.2P3K03P4K04P5K55.5P7K57.5Enclosure IP20 (only) A3 A3 A3 A3

Normal overload 110% for 1 minute Frequency converterTypicalShaft Output [kW]P11K11P15K15P18K18.5P22K22P30K30P37K37P45K45P55K55P75K75P90K90Typical Sha

Normal overload 110% for 1 minuteFrequency converterTypical Shaft Output [kW]P45K45P55K55Typical Shaft Output [HP] at 575 V 60 75IP20/Chassis C3 C3Out

9.2 General SpecificationsMains supply (L1, L2, L3)Supply voltage 200-240 V ±10%, 380-480 V ±10%, 525-690 V ±10%Mains voltage low / mains drop-out:Du

1) Terminals 27 and 29 can also be programmed as output.Analog inputsNumber of analog inputs 2Terminal number 53, 54Modes Voltage or currentMode selec

2.5 Vibration and ShockThe frequency converter has been tested according to theprocedure based on the shown standards:•IEC/EN 60068-2-6: Vibration (s

Digital outputProgrammable digital/pulse outputs 2Terminal number 27, 29 1)Voltage level at digital/frequency output 0-24 VMax. output current (sink o

Speed accuracy (open loop) 30-4000 rpm: Maximum error of ±8 rpmAll control characteristics are based on a 4-pole asynchronous motorSurroundingsEnclosu

Protection and Features•Electronic thermal motor protection againstoverload.•Temperature monitoring of the heatsink ensuresthat the frequency converte

Enclosure typeAt reduced fan speed(50%) [dBA]Full fan speed [dBA]A2 51 60A3 51 60A4 50 55A5 54 63B1 61 67B2 58 70B3 59.4 70.5B4 53 62.8C1 52 62C2 55 6

Cablelength [m]Mainsvoltage [V]Rise time[μsec]Vpeak[kV]dU/dt[kV/μsec]30 240 0.556 0.650 0.935100 240 0.592 0.594 0.807150 240 0.708 0.575 0.669Table 9

Cablelength [m]Mainsvoltage [V]Rise time[μsec]Vpeak[kV]dU/dt[kV/μsec]5 400 0.172 0.890 4.15650 400 0.310 2.564150 400 0.370 1.190 1.770Table 9.21 Freq

Cablelength [m]MainsvoltageRise time[μsec]Vpeak[kV]dU/dt[kV/μsec]5 480 0.270 1.276 3.78150 480 0.435 1.184 2.177100 480 0.840 1.188 1.131150 480 0.940

SFAVM - Stator Frequency Asyncron Vector Modulation220%4 6 8 10 12 14 1640%60%80%100%110%A1-A3 45°C, A4-A5 40°CA1-A3 50°C, A4-A5 45°CA1-A3 55°C, A4-A5

2 46 820%1040%60%80%90%100%o50 Co45 C110%12 1416o55 Cfsw (kHz)00(%)loutB3B4NO130BB828.10Illustration 9.9 Derating of Iout for different TAMB, MAX fore

9.6.4.3 Enclosure Type B, T7Enclosure Type B2, 525-690 V60° AVM - Pulse Width Modulationfsw (kHz)130BB211.1013.620.427.234Iout (A)30.61 2 6455°C50°C45

Abbrev. Ref. DescriptionCat. EN ISO13849-1Category, level “B, 1-4”FIT Failure In Time: 1E-9 hoursHFT IEC 61508 Hardware Fault Tolerance: HFT = nmean

2 46 820%1040%60%80%90%100%o50 Co45 C110%12 1416fsw (kHz)00(%)loutC3 & C4NO130BB833.10Illustration 9.19 Derating of Iout for different TAMB, MAX f

SFAVM - Stator Frequency Asyncron Vector Modulationfsw (kHz)130BB214.10406080100Iout (A)86.61 2 6455°C50°C45°C8 10C2 all options66.620Illustration 9.2

An alternative is to reduce the load level of the motor byselecting a larger motor. However, the design of thefrequency converter puts a limit to the

No. Description Warning Alarm/TripAlarm/Trip Lock Parameter Reference7 DC over voltage X X 8 DC under voltage X X 9 Inverter overloaded X X 1

No. Description Warning Alarm/TripAlarm/Trip Lock Parameter Reference67 Option Configuration has Changed X 68 Safe Stop (X)X1) 5-1969 Pwr. Card

Alarm Word and Extended Status WordBit Hex Dec Alarm Word Warning Word Extended Status Word0 00000001 1 Brake Check Brake Check Ramping1 00000002 2 Pw

9.7.1 Alarm WordsBit(Hex)Alarm Word(16-90 Alarm Word)0000000100000002 Power card over temperature00000004 Earth fault0000000800000010 Control word tim

9.7.2 Warning WordsBit(Hex)Warning Word(16-92 Warning Word)00000001 00000002 Power card over temperature00000004 Earth fault00000008 00000010 Contro

9.7.3 Extended Status WordsBit(Hex)Extended Status Word(16-94 Ext. Status Word)00000001 Ramping00000002 AMA tuning00000004 Start CW/CCW00000008 Not us

The warning/alarm information below defines eachwarning/alarm condition, provides the probable cause forthe condition, and details a remedy or trouble

Safe Torque Off Installation and Set-UpWARNINGSAFE TORQUE OFF FUNCTION!The Safe Torque Off function does NOT isolate mainsvoltage to the frequency con

Ensure that Motor data in parameters 1-20 to1-25 are set correctly. If an external fan is in use, check in 1-91 MotorExternal Fan that it is selected.

Verify a proper installation based on EMCrequirements.ALARM 18, Start failedThe speed has not been able to exceed 1-77 CompressorStart Max Speed [RPM]

TroubleshootingCycle powerCheck that the option is properly installedCheck for loose or missing wiringIt may be necessary to contact your Danfoss supp

WARNING 49, Speed limitWhen the speed is not within the specified range in4-11 Motor Speed Low Limit [RPM] and 4-13 Motor SpeedHigh Limit [RPM], the f

•MCB 112 VLT PTC Thermistor Card enablesX44/10, but safe stop is not enabled.•MCB 112 is the only device using Safe Torque Off(specified through selec

IndexAAbbreviations... 7Access to Control Terminals...

Decoupling plate... 87Definitions...

MMains Disconnectors... 104Mains Drop-out...

SSafe Torque Off... 14Safety Ground Connection...

Index Design GuideMG11BC02 Danfoss A/S © Rev. 06/2014 All rights reserved. 187

to the motor is safely removed, so that no furthermovement is possible. It is not necessary to monitor plantat a standstill. If an external force effe

www.danfoss.com/drivesDanfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves t

1237FC20130BC001.10FCFC202037373124Illustration 2.6 Paralleling of Multiple Frequency ConvertersExample1 Safety relay2 Emergency stop button3 Reset bu

MCB 112 output X44/12 and the signal from the safety-related sensor are HIGH. If at least one of the 2 signals isLOW, the output to Terminal 37 must b

mounted, the alarm “Safe Torque Off [A68]” isdisplayed.1.2 Send reset signal (via Bus, Digital I/O, or[Reset] key). The test step is passed if the mot

reduced by 20%. This is because the flow is directlyproportional to the RPM. The consumption of electricity,however, is reduced by 50%.If the system i

2.7.5 Example with Varying Flow over 1YearThe example below is calculated on the basis of pumpcharacteristics obtained from a pump datasheet.The resul

Full load% Full load current& speed50010000 12,5 25 37,5 50Hz2003004006007008004321175HA227.10Illustration 2.14 A Frequency Converter Does Not Con

2.7.12 Application ExamplesThe next pages give typical examples of applications within HVAC.For further information about a given application, ask a D

2.7.13 Variable Air VolumeVAV or Variable Air Volume systems, are used to control both the ventilation and temperature to satisfy the requirements ofa

2.7.15 Constant Air VolumeCAV, or Constant Air Volume systems are central ventilation systems usually used to supply large common zones with theminimu

2.7.17 Cooling Tower FanCooling Tower Fans are used to cool condenser water in water cooled chiller systems. Water cooled chillers provide themost eff

Contents1 How to Read this Design Guide62 Introduction to VLT® HVAC Drive112.1 Safety112.2 CE Labelling122.3 Air humidity132.4 Aggressive Environments

Frequency converterWater InletWater OutletCHILLERTemperatureSensorBASINConderserWater pumpSupply130BB453.10Illustration 2.19 The VLT SolutionIntroduct

2.7.19 Condenser PumpsCondenser Water pumps are primarily used to circulate water through the condenser section of water cooled chillers andtheir asso

2.7.21 Primary PumpsPrimary pumps in a primary/secondary pumping system can be used to maintain a constant flow through devices thatencounter operatio

Frequency converterFrequency converterCHILLERCHILLERFlowmeterFlowmeterF F130BB456.10Illustration 2.21 The VLT SolutionIntroduction to VLT® HVAC D... D

2.7.23 Secondary PumpsSecondary pumps in a primary/secondary chilled water pumping system are used to distribute the chilled water to the loadsfrom th

2.8 Control Structures2.8.1 Control PrincipleInrushR inrLoad sharing -Load sharing +LC Filter -(5A)LC Filter +(5A)BrakeResistor130BA193.14ML2 92L1 91

2.8.3 PM/EC+ Motor ControlThe Danfoss EC+ concept provides the possibitily for usinghigh efficient PM motors in IEC standard enclosure typesoperated b

2.8.5 Local (Hand On) and Remote (AutoOn) Control The frequency converter can be operated manually via thelocal control panel (LCP) or remotely via an

P 20-81PID Normal/Inverse ControlPIDRef.HandlingFeedbackHandlingScale tospeedP 4-10Motor speeddirectionTo motorcontrol(Illustra-tion)(Illustra-tion)13

while [13] Multi Setpoint Min attempts to keep all zones ator above their respective setpoints.ExampleA 2-zone 2 setpoint application Zone 1 setpoint

4.2 Ordering Numbers675 Mechanical Installation775.1 Mechanical Installation775.1.1 Safety Requirements of Mechanical Installation 775.1.2 Mechanical

2.8.9 Reference Handling Details for Open Loop and Closed Loop operationPreset relative ref. Preset ref.Ref. 1 sourceExt. closed loop outputsNo funct

reference are added to produce the total externalreference. The external reference, the preset reference orthe sum of the 2 can be selected to be the

Function ParameterSettingSet acceptable limits forthe motor speed.4-124-144-1910 Hz, Motor min speed50 Hz, Motor max speed50 Hz, Drive max outputfrequ

2.9 General Aspects of EMCElectrical interference is usually conducted at frequencies in the range 150 kHz to 30 MHz. Airborne interference from thef

2.9.1 Emission RequirementsAccording to the EMC product standard for adjustablespeed frequency converters EN/IEC 61800-3:2004 the EMCrequirements depe

2.9.2 EMC Test ResultsThe following test results have been obtained using a system with a frequency converter, a screened control cable, a controlbox

2.9.3 General Aspects of HarmonicsEmissionA frequency converter takes up a non-sinusoidal currentfrom mains, which increases the input current IRMS. A

Power Drive Systems product standard. The data may beused to calculate the harmonic currents' influence on thepower supply system and to document

2.10 Galvanic Isolation (PELV) 2.10.1 PELV - Protective Extra Low VoltagePELV offers protection by way of extra low voltage.Protection against electr

130BB955.12abLeakage currentMotor cable lengthIllustration 2.35 Cable Length and Power Size Influence onLeakage Current. Pa > Pb130BB956.12THVD=0%T

6.6.2 Load Sharing 1146.6.3 Installation of Brake Cable 1146.6.4 How to Connect a PC to the Frequency Converter 1156.6.5 PC Software 1156.6.6 MCT 31

Ttatctbto tatctbto ta130BA167.10LoadTimeSpeedIllustration 2.39 Intermittent Duty Cycle for the ResistorDanfoss offers brake resistors with duty cycle

function to carry out when the power transmitted to thebrake resistor exceeds the limit set in 2-12 Brake PowerLimit (kW).NOTICEMonitoring the brake p

Mains drop-outDuring a mains drop-out, the frequency converter keepsrunning until the intermediate circuit voltage drops belowthe minimum stop level,

Set 1-93 Thermistor Source to [6] Digital Input 33PTC / ThermistorROFFON<800 Ω +10V130BA152.10>2.7 kΩ12 13 18 37322719 29 33 20555039 42 53 54Il

3 Selection3.1 Options and AccessoriesDanfoss offers a wide range of options and accessories forthe frequency converters.3.1.1 Mounting of Option Mod

General Purpose I/OSW. ver. XX.XXMCB 101FC SeriesCode No. 130BXXXXB slotX30/AIN47 8654321 9 10 11 12AIN3GND(2)24VAOUT2DOUT4DOUT3GND(1)DIN7COMDINDIN8DI

3.1.7 Relay Option MCB 105The MCB 105 option includes 3 pieces of SPDT contacts and must be fitted into option slot B.Electrical Data:Max terminal loa

2130BA710.111LABELRemove jumper to activate Safe Stop131218192732382284239535056169Ø9ØDC-DC+Illustration 3.6 Relay Option KitWARNINGWarning Dual supp

1 1 11 102 3 4 5 6 7 8 9 12112 2 3 1 1 11 102 3 4 5 6 7 8 9 12113 3 3 1 1 11 102 3 4 5 6 7 8 9 12112 22130BA176.11Illustration 3.9 Connection1

996311130BA216.1035 36Illustration 3.11 Connection to 24 V Back-up Supplier (A5-C2).3.1.9Analog I/O option MCB 109The Analog I/O card i

8.4.2 Telegram Structure 1328.4.3 Telegram Length (LGE) 1328.4.4 Frequency Converter Address (ADR) 1328.4.5 Data Control Byte (BCC) 1338.4.6 The Data

NOTICENote the values available within the different standardgroups of resistors:E12: Closest standard value is 470 Ω, creating an input of449.9 Ω and

MS 220 DA111020-28 VDC 10 mA1220-28 VDC60 mAcomZIEHLX4412 13 18 19 27 29 32 33 20 373NC4NC5NC6NC7NC8NC9NC10 11NC121T12T2TPTPPTCM3~130BA638.10DOMotor p

HFT 0PFD (for yearly functional test) 4.10 *10-3SFF 78%λs + λDD8494 FITλDU934 FITOrdering number 130B11373.1.11 Sensor Input Option MCB 114The sensor

3.1.11.3 Electrical Wiring MCB 114 Sensor Input Option B SW. ver. xx.xx Code No. 130B1272 VDD I IN GND TEMP 1 WIRE 1 GND TEMP 2 WIRE 2

3.1.13 IP21/IP41/ TYPE1 Enclosure KitIP21/IP41 top/ TYPE 1 is an optional enclosure elementavailable for IP20 compact units, enclosure size A2-A3,B3+B

Enclosure typeHeight A[mm]Width B[mm]Depth C*[mm]A2 372 90 205A3 372 130 205B3 475 165 249B4 670 255 246C3 755 329 337C4 950 391 337Table 3.13 Dimensi

When option module A and/or option module B is/areused, the brim (B) must be fitted to the top cover (A).NOTICESide-by-side installation is not possib

4 How to Order4.1 Ordering Form4.1.1 Drive Configurator It is possible to design a frequency converter according tothe application requirements by us

4.1.2 Type Code String Low and Medium PowerF C - P T H130BA052.14X S A B CX X X X1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 302221 23 272524 2

4.2 Ordering Numbers4.2.1 Ordering Numbers: Options and Accessories Type Description Ordering no.Miscellaneous hardware IDC-link connector Terminal b

8.10 Examples1418.10.1 Read Coil Status (01 HEX) 1418.10.2 Force/Write Single Coil (05 HEX) 1428.10.3 Force/Write Multiple Coils (0F HEX) 1428.10.4 Re

Type Description CommentsOptions for Slot A Ordering no.CoatedMCA 101 Profibus option DP V0/V1 130B1200MCA 104 DeviceNet option 130B1202MCA 108 Lonwor

Type DescriptionSpare Parts Ordering no. CommentsControl board FC With Safe Stop Function 130B1150 Control board FC Without Safe Stop Function 130B11

IAHF,N [A] Typical Motor Used [kW] Danfoss Ordering NumberFrequency converter sizeAHF 005 AHF 01010 1.1-4 175G6600 175G6622 P1K1, P4K019 5.5-7.5 175G6

IAHF,N [A] Typical Motor Used [hp] Danfoss Ordering NumberFrequency converter sizeAHF 005 AHF 01010 1.5-7.5 130B2538 130B2539 P1K1-P5K519 10-15 175G66

IAHF,N [A] Typical Motor Used [kW] Danfoss Ordering NumberFrequency converter sizeAHF 005 AHF 01043 45 130B2328 130B229372 45-55 130B2330 130B2295 P37

4.2.3 Ordering Numbers: Sine Wave Filter Modules, 200-500 V ACFrequency Converter SizeMinimum switchingfrequency [kHz]Maximumoutputfrequency [Hz]Part

4.2.4 Ordering Numbers: Sine-Wave Filter Modules, 525-600/690 V ACFrequency Converter SizeMinimum switchingfrequency [kHz]Maximum outputfrequency [Hz]

4.2.5 Ordering Numbers: dU/dt Filters, 380-480 V ACFrequency converter SizeMinimum switchingfrequency [kHz]Maximum outputfrequency [Hz]Part No. IP20 P

4.2.6 Ordering Numbers: dU/dt Filters, 525-600/690 V ACFrequency converter SizeMinimum switchingfrequency [kHz]Maximum outputfrequency [Hz]Part No. IP

5 Mechanical Installation5.1 Mechanical Installation5.1.1 Safety Requirements of MechanicalInstallationWARNINGPay attention to the requirements that

1 How to Read this Design GuideVLT® HVAC DriveFC 102 SeriesThis guide can be used with allVLT® HVAC Drive frequencyconverters with software version3.9

5.1.2 Mechanical DimensionsA2 A3 A4 A5 B1 B2 B3 B4 C1 C2 C3 C4130BA809.10130BA810.10130BB458.10130BA811.10130BA812.10130BA813.10130BA826.10130BA827.10

Enclosure Type A2 A3 A4 A5 B1 B2 B3 B4 C1 C2 C3 C4Rated Power[kW]200-240 V 1.1-2.2 3-3.7 1.1-2.2 1.1-3.7 5.5-11 15 5.5-11 15-18 18-30 37-45 22-30 37-4

5.1.3 Accessory BagsU969798L1L2L3919293 VWRELAY 1RELAY 103020106050410100606130BT309.10130BT339.10130BT330.10130BA406.1061 68 639 42 50 53

5.1.4 Mechanical MountingAll enclosure types allow side-by-side installation exceptwhen a IP21/IP4X/TYPE 1 Enclosure Kit is used (see chapter 3.1 Opti

130BA228.111Illustration 5.4 Proper Mounting with RailingsItem Description1 Back plateTable 5.5 Legend to Illustration 5.4130BA392.112134Illustration

6 Electrical Installation6.1 Connections - Enclosure Types A, B and C6.1.1 TorqueNOTICECables GeneralAll cabling must comply with national and local

6.1.2 Removal of Knockouts for ExtraCables 1. Remove cable entry from the frequency converter(Avoiding foreign parts falling into the frequencyconvert

130BA263.1095MAINS+DCBR-BR+UVW919293L1L2L3RELAY 1 RELAY 2Illustration 6.4 Mounting Mains Plug and Tightening Wires+DCBR-BR+UVWMAINSL1 L2

130BA389.109591L192L293L3Illustration 6.11 Mains Connection Enclosure Types C1 and C2(IP21/NEMA Type 1 and IP55/66/NEMA Type 12).91 92 9391 92 939

Cable-length and cross-sectionThe frequency converter has been tested with a givenlength of cable and a given cross-section of that cable. Ifthe cross

The following symbols are used in this document.WARNINGIndicates a potentially hazardous situation which couldresult in death or serious injury.CAUTIO

130BA726.10Illustration 6.16 Motor Connection for Enclosure Type B3U96V97W98U96V97W98L191L292L393DC-88DC+89R-81R+82130BA721.1099Illustration 6.17 Moto

Term.no.96 97 98 99 U V WPE1)Motor voltage 0-100% of mainsvoltage.3 wires out of motor U1 V1 W1PE1)Delta-connectedW2 U2 V2 6 wires out of motor U

[5][3][2][4][1]130BB663.10Illustration 6.23 A4 - IP55Hole NumberandrecommendeduseDimensions1)Nearest metricUL [in] [mm]1) Mains 3/4 28.4 M252) Motor 3

[3][4][5][6][2][1]130BB664.10Illustration 6.25 A5 - IP55Hole NumberandrecommendeduseDimensions1)Nearest metricUL [in] [mm]1) Mains 3/4 28.4 M252) Moto

[6][5][3][2][4][1]130BB669.10Illustration 6.29 B1 - IP55 Threaded Gland HolesHole Number and recommended use Nearest metric1) Mains M322) Motor M323)

[3] [2][4][1] [5][6]130BB658.10Illustration 6.33 B3 - IP21Hole NumberandrecommendeduseDimensions1)Nearest metricUL [in] [mm]1) Mains 1 34.7 M322) Moto

6.1.5 Relay Connection To set relay output, see parameter group 5-4* Relays.No.01 - 02 make (normally open) 01 - 03 break (normally closed)04 - 05 ma

6.2 Fuses and Circuit Breakers6.2.1 FusesIt is recommended to use fuses and/or circuit breakers onthe supply side as protection in case of component

6.2.4 Fuse TablesEnclosuretypePower [kW] Recommendedfuse sizeRecommendedMax. fuseRecommended circuitbreakerMoellerMax trip level [A]A2 1.1-2.2 gG-10 (

EnclosuretypePower [kW] Recommendedfuse sizeRecommendedMax. fuseRecommended circuitbreaker MoellerMax trip level [A]A2 1.1-4.0 gG-10 (1.1-3)gG-16 (4)g