Danfoss FC 100 Series Dokumentacja

MAKING MODERN LIVING POSSIBLEDesign GuideVLT® HVAC Basic Drive

2.1.2 Disposal Instruction Equipment containing electricalcomponents may not be disposed oftogether with domestic waste.It must be separately collecte

frequency converter is installed correctly, we guaranteecompliance with the low-voltage directive. Danfoss issues adeclaration of conformity that conf

2.5 Advantages2.5.1 Why use a Frequency Converter forControlling Fans and Pumps?A frequency converter takes advantage of the fact thatcentrifugal fan

n100%50%25%12,5%50% 100%80%80%175HA208.10Power ~n 3Pressure ~n 2Flow ~n Illustration 2.3 Laws of ProportionallyFlow :Q1Q2 = n1n2Pressure :H1H2 =

2.5.5 Example with Varying Flow over 1YearThe example below is calculated on the basis of pumpcharacteristics obtained from a pump datasheet.The resul

1 = VLT HVAC Basic Drive2 = Star/delta starter3 = Soft-starter4 = Start directly on mains2.5.8 Using a Frequency Converter SavesMoneyThe example on th

2.5.10 With a Frequency Converter175HA206.11PumpFlowReturnSupplyairV.A.VoutletsDuctMainsPumpReturnFlowMainsFanMainB.M.SLocalD.D.C.controlSensorsMainsC

2.5.13 The VLT SolutionWhile dampers and IGVs work to maintain a constant pressure in the ductwork, a frequency converter solution saves muchmore ener

2.5.14 Constant Air VolumeCAV, or Constant Air Volume systems are central ventilation systems usually used to supply large common zones with theminimu

2.5.16 Cooling Tower FanCooling Tower Fans cool condenser water in water cooled chiller systems. Water cooled chillers provide the most efficientmeans

Contents1 How to Read this Design Guide31.1.1 Copyright, Limitation of Liability and Revision Rights 31.1.3 Symbols 41.1.4 Abbreviations 41.1.5 Defin

2.5.18 Condenser PumpsCondenser Water pumps are primarily used to circulate water through the condenser section of water cooled chillers andtheir asso

2.5.20 Primary PumpsPrimary pumps in a primary/secondary pumping system can be used to maintain a constant flow through devices thatencounter operatio

2.5.21 The VLT SolutionDepending on the size of the system and the size of the primary loop, the energy consumption of the primary loop canbecome subs

2.5.22 Secondary PumpsSecondary pumps in a primary/secondary chilled water pumping system distribute the chilled water to the loads from theprimary pr

2.6 Control StructuresIn 1-00 Configuration Mode it can be selected if open or closed loop is to be used.2.6.1 Control Structure Open Loop130BB892.10

2.6.3 Control Structure Closed Loop The internal controller allows the frequency converter to become an integral part of the controlled system. The fr

2.6.5 Reference Handling Details for Open Loop and Closed Loop operation.Introduction to VLT HVAC Ba... VLT HVAC Basic Drive Design GuideMG.18.C2.02 -

Speed open loopConfiguration modeInput command:freeze referenceProcesscontrolScale toHzScale toprocessunitRemotereference/setpoint±200%Feedbackhandling

The Remote Reference is comprised of•Preset references•External references (analog inputs and serialcommunication bus references)•The Preset relative

2.6.6 Closed Loop Set-up WizardThe closed loop setup wizard can be found in the quick menu.6-29 Terminal 54 Mode[1] Voltage mode 6-25 Terminal 54 Hig

6.3 Menus556.3.1 Status 556.3.2 Quick Menu 556.3.3 The FC 101 Start-up Wizard for Open Loop Applications 556.3.4 Main Menu 616.4 Quick Transfer of Par

Closed Loop Set-up WizardNo & Name Range Default Function0-03 Regional Settings [0] International[1] US0 1-00 Configuration Mode [0] Open loop[3]

2.6.8 Manual PI Adjustment1. Start the motor.2.Set 20-93 PI Proportional Gain to 0.3 and increase it until the feedback signal begins to oscillate. If

When unscreened cables are used, some emission requirements are not complied with, although the immunityrequirements are observed.In order to reduce t

2.7.3 EMC Test ResultsThe following test results have been obtained using a system with a frequency converter, a screened control cable, a controlbox

2.7.4 General Aspects of HarmonicsEmissionA frequency converter takes up a non-sinusoidal currentfrom mains, which increases the input current IRMS. A

SSC= 3 × RSCE × Umains × Iequ = 3 × 120 × 400 × Iequat the interface point between the user’s supply and thepublic system (Rsce).It is

NOTELeakage CurrentThe earth leakage current from the frequency converterexceeds 3.5mA. To ensure that the earth cable has a goodmechanical connection

Motor protection can be implemented using a range oftechniques: PTC sensor in motor windings; mechanicalthermal switch (Klixon type); or Electronic Th

3 VLT HVAC Basic Drive Selection3.1 Options and Accessories3.1.1 Local Control Panel (LCP)Ordering no. Description132B0200 LCP for all IP20 unitsFor

130BB778.10VLTNOTEUse the provided thread cutting screws to fastenconnector to the frequency converter, Tightening torque1.3Nm.VLT HVAC Basic Drive Se

1 How to Read this Design GuideVLT HVAC Basic DriveFC 100 SeriesSoftware version: 1.4XThis guide can be used with all VLTHVAC Basic Drive frequencycon

3.1.3 IP21/TYPE 1 Enclosure KitIP21/TYPE 1 is an optional enclosure element available for IP20 units.If the enclosure kit is used, an IP20 unit is upg

3.1.4 Decoupling PlateUse the decoupling plate for EMC correct installation.Shown here on a H3 enclosure.130BB793.1099 99 Power Decoupling plateFra

4 How to Order4.1.1 Drive Configurator It is possible to design a frequency converter according to the application requirements by using the ordering

4.1.2 Type Code StringF C - P T H130BB899.10X S A B CX X X X1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 302221 23 272524 26 28 29 31 3736353433

4.2.1 Ordering Numbers: Options and Accessories Enclosureframe sizeMains voltageH1 H2 H3 H4 H5 H6 H7 H8T2 (200-240VAC)0.25-1,5kW/0.33-2Hp 2.2kW/3Hp 3.

4.2.2 Harmonic Filters3 x 380 - 480Volt 50HzPower[kW]Drive inputcurrentContinuousDefaultswitchingfrequencyTHIDlevelOrdernumberfilter IP00Codenumberfil

5 How to Install Enclosure frame sizeMains voltageH1 H2 H3 H4 H5 H6 H7 H8 T2 (200-240V AC)0.25-1,5kW/0.33-2Hp2.2kW/3Hp3.7kW/5Hp5.5-7,5kW/7.5-10Hp1

EnclosurePower[kW]Height[mm]Width[mm]Depth[mm]Mounting hole[mm]Max. weightFrameIPclass3x200-240V3x380-480V3x525-600VAA inclDecouplingplatea B b C d e

5.1.2 Field MountingIP21/TYPE 1 kits are recommended.5.2 Electrical Data5.2.1 Electrical OverviewL1L2L33 PhasepowerinputPEPE+10Vdc0-10Vdc-0-10Vdc-50

5.2.2 Electrical Installation in GeneralAll cabling must comply with national and local regulations on cable cross-sections and ambient temperature. C

frequency converter from a Windows™ based PCenvironment.-Danfoss VLT® Energy Box software atwww.danfoss.com/BusinessAreas/DrivesSolutionsthen choose P

5.2.3 Connecting to Mains and MotorThe frequency converter is designed to operate allstandard three-phased asynchronous motors. Formaximum cross-secti

IP20 380-480V 30-45kW19599L1 91 / L2 92 / L3 93U 96 / V 97 / W 9803 02 0106 05 04234130BB762.101 Line2 Motor3 Earth4 RelaysIP20 380-480V 55-75kW123413

Non UL complianceIf UL/cUL is not to be complied with, Danfoss recommendsusing the fuses mentioned in the below table, which willensure compliance wit

L1L2L3PEMin. 16 mm2Equalizing cableControl cablesAll cable entries inone side of panelEarthing railCable insula-tion strippedOutput con-tactor etc.Mot

5.2.6 Control TerminalsIP20 200-240V 0.25-11kW and IP20 380-480V 0.37-22kW:130BB622.10Illustration 5.2 Location of Control Terminals1. Place a screwdr

6 How to Programme6.1 Programming with MCT 10 Set-upSoftwareThe frequency converter can be programmed from a PCvia RS-485 COM port by installing the

At power-upAt the first power-up the user is asked to choose preferredlanguage. Once selected this screen will never be shownagain in the following po

Setup 1Setup 1 Setup 1 Setup 1Setup 1Setup 1Setup 1Setup 1Setup 1Setup 1Setup 1Setup 1Setup 1Setup 1Setup 1Setup 1Setup 1Setup 1Setup 1Setup 1Setup 1S

The FC 101 Start-up Wizard for Open Loop ApplicationsNo & Name Range Default Function0-03 Regional Settings [0] International[1] US0 0-06 Grid Ty

No & Name Range Default Function3-03 Maximum Reference -4999-4999 50 The maximum reference is the lowest obtainableby summing all references5-40 F

1.1.5 Definitions Frequency converterIVLT,MAXThe maximum output current.IVLT,NThe rated output current supplied by the frequencyconverter.UVLT, MAXThe

Closed Loop Set-up Wizard6-29 Terminal 54 Mode[1] Voltage mode 6-25 Terminal 54 High Ref./Feedb. Value0050 Hz20-94 PI Integral Time9999 sCurrentVol

Closed Loop Set-up WizardNo & Name Range Default Function0-03 Regional Settings [0] International[1] US0 1-00 Configuration Mode [0] Open loop[3]

Motor Set-upThe Quick Menu Motor Set-up guides through the neededmotor parameters.No & Name Range Default Function0-03 RegionalSettings[0] Interna

6.4 Quick Transfer of Parameter Settingsbetween Multiple Frequency ConvertersOnce the set-up of a frequency converter is complete,Danfoss recommends

Two finger initialization:1. Power off the frequency converter.2. Press [OK] and [MENU].3. Power up the frequency converter while stillpressing the ke

7 RS-485 Installation and Set-upRS-485 is a two-wire bus interface compatible with multi-drop network topology, i.e. nodes can be connected as abus, o

7.1.3 Frequency Converter ParameterSettings for Modbus CommunicationThe following parameters apply to the RS-485 interface(FC-port):Parameter Function

of the frequency converter when its internal PI controller isused.7.3 Network Configuration7.3.1 Frequency Converter Set-upSet the following paramete

The 3 types of are:Process block (PCD)The PCD is made up of a data block of 4 bytes (2 words) and contains:- Control word and reference value (from ma

- and issues the following fault report in the parametervalue:Error code FC+ Specification.0 Illegal Parameter Number1 Parameter cannot be changed.2 U

RefMAXDetermines the relationship between the reference inputat 100% full scale value (typically 10V, 20mA) and theresulting reference. The maximum re

Conversion index Conversion factor74 0.12 1001 100 1-1 0.1-2 0.01-3 0.001-4 0.0001-5 0.000017.4.13 Process Words (PCD)The block of process words is di

requests from another device, and how errors are detectedand reported. It also establishes a common format for thelayout and contents of message field

device is addressed (or all devices, if the message isbroadcast), and to recognise when the message iscompleted. Partial messages are detected and err

zero. For example: The coil known as ‘coil 1’ in aprogrammable controller is addressed as coil 0000 in thedata address field of a Modbus message. Coil

Bus adressBus register1PLC Register Content Access Description0 1 40001 Reserved Reserved for Legacy Drives VLT 5000 and VLT 28001 2 40002 Reserved

7.8.10 Function Codes Supported byModbus RTUModbus RTU supports use of the following function codesin the function field of a message.Function Functio

7.9.5 Conversion FactorThe different attributes for each parameter can be seen inthe section on factory settings. Since a parameter valuecan only be t

ResponseThe normal response is an echo of the query, returnedafter the coil state has been forced.Field Name Example (HEX)Slave Address 01Function 05F

Field Name Example (HEX)Slave Address 01Function 06Register Address HI 03 (Register address 999)Register Address LO E7 (Register address 999)Preset Da

Programmed ref.valueParameter Bit 01 Bit 0013-10 Preset Reference[0]0 023-10 Preset Reference[1]0 133-10 Preset Reference[2]1 043-10 Preset Reference[

Trip LockedA state entered in fault situations when the frequencyconverter is protecting itself and requiring physicalintervention, e.g. if the freque

Make a selection in 8-55 Set-up Select to define how Bit 13gates with the corresponding function on the digitalinputs.Bit 15 ReverseBit 15 = ’0’: No r

Bit 13, Voltage OK/limit exceededBit 13 = ’0’: There are no voltage warnings. Bit 13 = ’1’: TheDC voltage in the frequency converter’s intermediatecir

8 General Specifications and Troubleshooting8.1 Mains Supply Tables8.1.1 Mains Supply 3 x 200-240V ACFrequency converter PK25PK37PK75P1K5P2K2 P3K7P5K

8.1.2 Mains Supply 3 x 380-480VACFrequency converter PK37 PK75 P1K5 P2K2 P3K0 P4K0 P5K5 P7K5 P11K P15K P18K P22K P30K P37K P45K P55K P75K P90KTypical

Frequency converter PK37 PK75 P1K5 P2K2 P3K0 P4K0 P5K5 P7K5 P11K P15K P18K P22K P30K P37K P45K P55K P75K P90KEstimated power loss [W], Best case/typic

8.1.3 Mains Supply 3 x 380-480VACFrequency converter P22K P30K P37K P45K P55K P75K P90KTypical shaft output (kW) 22.0 30.0 37.0 45.0 55.0 75.0 90.0Typ

8.1.4 Mains Supply 3 x 525-600VACFrequency converter P2K2 P3K0 P5K5 P7K5 P11K P15K P22K P30K P45K P55K P75K P90KTypical shaft output (kW) 2.2 3.0 5.5

8.2 General SpecificationsProtection and features•Electronic thermal motor protection against overload.•Temperature monitoring of the heatsink ensure

Analog inputsNumber of analog inputs 2Terminal number 53, 54Terminal 53 mode Parameter 6-19: 1 = voltage, 0 = currentTerminal 54 mode Parameter 6-29:

All inputs, outputs, circuits, DC supplies and relay contacts are galvanically isolated from the supply voltage (PELV) andother high-voltage terminals

2 Introduction to VLT HVAC Basic Drive2.1 Safety 2.1.1 Safety NoteWARNINGDANGEROUS VOLTAGEThe voltage of the frequency converter is dangerouswhenever

IndexAAbbreviations... 4Acoustic Noise...

HHarmonicsEmission Requirements... 33Test Results (Emission)...

Read Holding Registers (03 HEX)..... 76Read-out And Programming Of Indexed Parameters... 62Re

www.danfoss.com/drives *MG18C202*130R0222 MG18C202 Rev. 2011-03-18